Stoker boiler design

Some of the fuel is burnt as soon as it enters the furnace in air and is called suspension firing.

1-20 ton gas/oil fired boiler . Part of the water converts to steam on account of heat absorption and this two phase water/steam enters furnace top headers. 0000015043 00000 n

Application of design of boiler design of boiler in Sugar Mill. Boiler furnace parts include furnace bottom headers and top headers on four walls connected with furnace wall tubes which absorb radiation in the furnace. Zhongzheng Boiler main products include gas&oil boiler, coal-fired boiler, biomass boiler, thermal fluid heater and other series of more than 400 varieties of specifications. They then saw the need to make a hot water boiler specifically designed to burn coal and built them in multiple sizes to meet our customers’ needs. 0000014526 00000 n

Pressure: 0.7-2 Mpa. Travelling Grate or chain grate Stoker Boiler In Travelling Grate boiler coal is fed at one end of a moving steel chain grate. To optimize the overall plant design, both the combustion and boiler systems need to be designed together.The age-old “Three T’s” of combustion-time/temperature/turbulence-apply to the design of an efficient biomass stoker combustion system. Economizers need hot water input to reduce condensation of corrosive gases like SO2 on tubes. Bare tubes in Economisers are widely used in Industrial boilers and in some applications like Heat recovery boilers in Sulfuric acid plants, Gilled tubes are employed. Travelling Grate is widely used for high ash content fuels and medium range boilers. Our Main Product. Our engineers developed an automatic stoker unit equipped with a coal hopper that held enough fuel for several days. Circulation, both upwards and downwards, occurs within this same tube bank. Ask Price Email Us. Heating equipment is equipped under mash kettle, and then steam produced by design of boiler enter into the heating equipment, and then heat the raw materials for starch hydrolysis.

Inter-stage desuperheater / attemparetor is generally provided to control the steam outlet temperature. This allowed the coal to be cleanly burned and without frequent maintenance. The coal feed mechanisms include gravity reciprocating plates and metering chain conveyors. Advancements such as a new over-fire air (OFA) design and state-of-the-art stoker technology with grate oscillation/vibration are used to increase combustion efficiency.

1-20 ton gas/oil fired boiler . Steam or air assist can be used with the rotor systems. Superheaters are also provided with steam or sonic soot soot blowers of retractable type.Economizer is used downstream of Boiler bank to preheat the feed water absorbing heat from hot exhaust gases.

There is a need for today’s power plants to meet the growing demand for electricity while, at the same time, achieving efficient combustion, low emissions and no net COWe will discuss new combustion advancements and present quantitative comparisons of the new units available today vs. the existing biomass boilers in operation. Capacity: 1-20 ton/h. The coal is continually fed into the furnace above a burning bed of coal. Currently, environmental regulations have added further changes to the stoker designs, as discussed in this article. steam and power from a refuse fired boiler, the design of the firing system must address two key issues: availability and efficiency. Principal enhancements include improved sand separator designs with the development of rotary sand separators and vibrating sand separators for increased performance and reliability.Editor’s Note: In an online exclusive, the July 3 issue of Both systems are interlinked. Higher-capacity watertube ICI boilers often use a combustion air preheat to improve overall efficiency. . Close attention to these matters will allow operation of the unit at 25% excess air or less in the furnace.

Until the introduction of the vibrating grate spreader stoker, no single firing system could completely address both of these issues with a wide variety of refuse fuels. Proper residence time is selected during furnace design in order to ensure that the fuel gets enough time to burn completely inside the furnace. This is achieved by both fuel feed and fuel distribution systems.

Many designs have been used successfully over the years. Economizers are retrofitted to many old boilers to increase the fuel efficiency of the boiler.

Furnace headers are connected to down comer pipes from Lower drum (water drum). Stoker combustion is best suited to small scale, single-house boilers, which have up to approximately 100 kW output. 0000029997 00000 n

Hence, the spreader stoker is favored over other types of stokers in many industrial applications.Spreader feeders have the capability to uniformly feed coal into a device that can propel it along the depth of a grate in an evenly distributed pattern. The design is a vertical boiler with a large first pass and an empty second pass. In Travelling Grate  boiler coal is fed at one end of a moving steel chain grate. Biomass combustion technology has evolved from incineration of a nuisance waste fuel to combustion of a valuable fuel.

Fuel feeding section includes fuel storage, fuel bunker or silo, rotary,reciprocating or pnuematic fuel feeder, grate and ash discharge chutes. Superheater consists of Inlet outlet headers connected with superheater coils.

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Stoker boiler design