process control system examples

The development of large automatic process control systems was instrumental in enabling the design of large high volume and complex processes, which could not be otherwise economically or safely operated. When selecting a flow meter for the production line, you need to know information about the fluid involved, the rate of movement, and how to record the flow. In the next section on open loop and closed loop control systems, we will study in detail about the blocks inside the control system and how to vary this input in order to get the desired response.Based on some parameters, we can classify the control systems into the following ways.Control Systems can be classified as continuous time control systems and discrete time control systems based on the Control Systems can be classified as SISO control systems and MIMO control systems based on the Control Systems can be classified as open loop control systems and closed loop control systems based on the The following figure shows the block diagram of the open loop control system.Here, an input is applied to a controller and it produces an actuating signal or controlling signal. We will vary this input with some mechanism. It enabled sophisticated alarm handling, introduced automatic event logging, removed the need for physical records such as chart recorders, allowed the control racks to be networked and thereby located locally to plant to reduce cabling runs, and provided high level overviews of plant status and production levels.

Almost every process control application would benefit from PID control. Batch applications require that specific quantities of raw materials be combined in specific ways for particular duration to produce an intermediate or end result. The Balance Small Business uses cookies to provide you with a great user experience. Here, a sequence of input signal is applied to this control system and the output is one of the three lights that will be on for some duration of time.

A great number of measurements can be taken on production lines. The traffic lights control system which we discussed earlier is an example of an open loop control system.The following figure shows the block diagram of negative feedback closed loop control system.The error detector produces an error signal, which is the difference between the input and the feedback signal. A Human -Arm control system. The distributed control system was born. To program the process controller, programmable logic controller (PLC), or distributed control system (DCS), follow these steps and methodology, starting with understanding the requirements and documenting in a requirements document, also called a BPO, CFE, an FS, or URS. So, the plant produces an output, which is controlled. Process control systems, such as those used in the oil and gas industry, pulp and paper industry, or other process industries, typically include one or more centralized or decentralized process controller communicatively coupled to at least one host or operator workstation and to one or more process control and instrumentation device, such as field devices. The following figure shows the simple block diagram of a control system.Here, the control system is represented by a single block. Video Game. Here, a sequence of input signal is applied to this control system and the output is one of the three lights that will be on for some duration of time.
Control-loop Interactions • Process interactions may induce undesirable interactions between two or more control loops.

Simply put, process control deals with the science of maintaining the output of a specific process within a desired range.

Concurrent control may be based on standards, rules, codes, and policies.

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process control system examples